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How to solve the serious overheating problem of industrial air compressor

Root Cause Investigation:

1.Primary: Oil cooler fins completely clogged with carbonized dust (0.5mm thickness)

2.Secondary: Thermal oil bypass valve stuck open due to carbon deposits

3.Tertiary: Compressor room ambient temperature reached 4.2°C due to blocked ventilation

 

Professional Resolution:

1.Mechanical Cleaning: Applied alkaline degreaser with 40°C pre-heating for chemical reaction activation

2.System Flush: Circulated ISO VG 68 specialty flushing oil for 2 hours at 60°C

3.Precision Calibration: Reset thermal valve activation pressure to 4.3±0.2 bar

4.Environmental Optimization: Installed negative-pressure ventilation system (2,500 m³/h capacity)

Need expert support or genuine parts? Contact our technical team now!


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